PV DC cable voltage drop calculator
Estimate PV DC cable voltage drop from string current, parallel strings, route length and entered conductor data for Australian solar project records.
Iarray = Istring x Nparallel; Rcircuit = 2 x Lm x Rkm x Tfactor / 1000; Vdrop = Iarray x Rcircuit; percent = Vdrop / Vdc x 100- Enter string current from the project source record.
- The resistance formula applies outgoing and return conductors.
- The temperature factor and voltage-drop target are user-entered source values.
- The worksheet does not size or approve PV DC cable.
| Variable | Meaning | Unit | Use |
|---|---|---|---|
| Iarray | Array current | A | String current multiplied by entered parallel strings. |
| Istring | String current | A | Entered current for one PV string. |
| Nparallel | Parallel string count | strings | Whole number of parallel strings sharing the cable run. |
| Lm | One-way route length | m | Entered one-way PV DC cable route length. |
| Rkm | Conductor resistance | ohm/km | Entered single-conductor resistance from the project cable data source. |
| Tfactor | Temperature factor | factor | Entered multiplier applied to conductor resistance. |
| Rcircuit | Adjusted circuit resistance | ohm | Outgoing and return conductor resistance for the entered route. |
| Vdrop | Voltage drop | V | Array current multiplied by adjusted circuit resistance. |
| Vdc | Nominal DC voltage | V | Entered DC voltage basis used for the percent calculation. |
| Margin | Target margin | % | Entered target voltage-drop percent minus calculated drop percent. |
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PV DC cable voltage drop calculator technical guide
Estimate PV DC cable voltage drop from string current, parallel strings, route length and entered conductor data for Australian solar project records.
Use this page when a PV DC cable run needs a traceable voltage-drop record before the result moves into cable selection, protection review, inverter input documentation or a project handoff. The calculator turns entered string current, parallel string count, voltage, route length and conductor resistance into a transparent voltage-drop worksheet.
PV DC Cable Boundary
This calculator is a voltage-drop worksheet. It does not select a cable size, confirm current-carrying capacity, approve an isolator, choose string fuses, set inverter input grouping or decide whether an installation complies with Australian requirements.
| Task | Use this page? | Why |
|---|---|---|
| String current row | Sometimes | Use the PV string current calculator first when module Imp, Isc and parallel strings need a current record. |
| String voltage | No | Voltage limits from module count and temperature belong to the PV string voltage calculator. |
| PV DC cable voltage drop | Yes | This page owns the entered current, route length and conductor resistance arithmetic. |
| Cable sizing | No | Cable sizing needs current rating, derating, installation method, protection and product review. |
| DNSP or final compliance outcome | No | Network and compliance outcomes sit outside this worksheet. |
Data Checklist
| Value | Where it normally comes from | Stop if |
|---|---|---|
| String current | Module data, string-current worksheet or project record | Current basis is copied from the wrong module or string layout. |
| Parallel strings | Array layout or inverter input schedule | The run does not actually carry the listed parallel strings. |
| Nominal DC voltage | String-voltage record or design schedule | Voltage basis is unknown. |
| Route length | Cable route takeoff or site measurement | The result is close to target and length is only guessed. |
| Conductor resistance | Cable data source or competent review record | The value belongs to another conductor or temperature basis. |
| Temperature factor | Project method or cable-data basis | The multiplier source is not recorded. |
The useful output is not only the voltage-drop percent. A reviewer needs to see the current source, route length, conductor data and target basis together.
Review Workflow
- Confirm the PV DC run reference from the array layout, cable schedule or inverter input schedule.
- Enter one-string current and the number of parallel strings carried by the run.
- Enter nominal DC voltage from the project voltage basis.
- Enter one-way route length, single-conductor resistance and any temperature factor used by the source method.
- Compare voltage drop percent with the entered project target.
- If the target margin is negative or narrow, review route length, string count, current source and conductor data before using the record.
- Carry the exported result forward only with cable data source, current source and reviewer notes attached.
Worked Records
| Situation | Inputs | Result | Record use |
|---|---|---|---|
| Two-string residential run | 18 A per string, 2 strings, 600 V, 35 m, 1.15 ohm/km, factor 1.1 | 36 A array current, about 3.19 V drop, 0.53% | Below the entered 1.5% target with source values visible. |
| Long route review | 18 A per string, 2 strings, 600 V, 150 m | About 2.28% voltage drop | Stop for route, cable and project-basis review. |
| Short single-string row | 14.5 A, 1 string, 450 V, 22 m | Low voltage-drop record | Useful as a downstream cable worksheet input. |
Stop Points
- String current is not tied to a module or array source record.
- Parallel string count is unclear.
- Conductor resistance is copied from a different cable, temperature or installation basis.
- The entered temperature factor has no source.
- Voltage drop is above the entered target.
- The result is being used as a final cable or protection decision.
Two-string 600 V PV DC run
A PV DC home run is reviewed from two parallel strings at 18 A each over a 35 m one-way route.
- String current
- 18 A
- Parallel strings
- 2
- Nominal DC voltage
- 600 V
- One-way route length
- 35 m
- Conductor resistance
- 1.15 ohm/km
- Array current36 A
- Voltage drop3.19 V
- Target margin0.97%
Maximum route length at the entered target is approximately 98.8 m.
The entered route sits below the voltage-drop target, so the current, route and conductor source can be carried into cable review.
- String current is entered from the project PV current record.
- Conductor resistance is entered as project data in ohm/km.
- The worksheet does not select a cable size or protection device.
Long PV DC route review
The same string current is checked over a longer 150 m route to show when the entered target is exceeded.
- String current
- 18 A
- Parallel strings
- 2
- Nominal DC voltage
- 600 V
- One-way route length
- 150 m
- Conductor resistance
- 1.15 ohm/km
- Array current36 A
- Voltage drop13.66 V
- Target margin-0.78%
Maximum route length at the entered target is approximately 98.8 m.
The voltage-drop percentage is above the entered target, so route length, conductor data and current basis need review.
- The same 600 V nominal PV DC context is used.
- The target is user-entered, not a universal approval limit.
- PV array design, cable rating and isolation remain outside the worksheet.
Single-string short route
A shorter single-string run is recorded before the value is used in downstream cable documentation.
- String current
- 14.5 A
- Parallel strings
- 1
- Nominal DC voltage
- 450 V
- One-way route length
- 22 m
- Conductor resistance
- 1.83 ohm/km
- Array current14.5 A
- Voltage drop1.23 V
- Target margin1.23%
Maximum route length at the entered target is approximately 121.1 m.
The short route gives a low voltage-drop record, but the conductor and temperature basis should remain attached.
- One-way route length is entered in metres.
- Temperature factor is entered by the user.
- No AS/NZS table values are embedded.