Duty cycle energy calculator
Estimate kWh and cost for an Australian cycling electrical load from entered on-time, off-time, cycles, days and tariff.
Duty = Ton / (Ton + Toff); RunHoursDay = Ton x CyclesDay / 60; Eperiod = kW x RunHoursDay x Days; Cost = Eperiod x Tariff / 100- On-time and off-time define the cycle length.
- Cycle count is an entered daily average.
- The load is assumed to draw the entered kW during on-time.
- The cost output is an optional handoff from entered c/kWh and excludes full bill modelling.
| Variable | Meaning | Unit | Use |
|---|---|---|---|
| Ton | Cycle on-time | min | Minutes the load is on in each cycle. |
| Toff | Cycle off-time | min | Minutes the load is off in each cycle. |
| Duty | Duty cycle | percent | On-time divided by total cycle length. |
| CyclesDay | Cycles per day | cycles/day | Entered daily cycle count. |
| RunHoursDay | Daily run-hours | h/day | On-time multiplied by cycles per day and converted to hours. |
| kW | Electrical input load | kW | Entered load during on-time. |
| Days | Estimate period | days | Number of days covered by the cycle record. |
| Eperiod | Period energy | kWh | Load multiplied by daily run-hours and days. |
| Tariff | Tariff entered | c/kWh | Optional user-entered rate for cost handoff. |
| Cost | Estimated cost | AUD | Period energy multiplied by entered tariff and divided by 100. |
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Duty cycle energy calculator technical guide
Estimate kWh and cost for an Australian cycling electrical load from entered on-time, off-time, cycles, days and tariff.
Use this calculator when a load cycles on and off and the user wants the energy consequence of that cycle. Common Australian work situations include compressors, pumps, sump systems, small process loads, ventilation loads, duty-standby equipment and controls reviews where observed cycle timing is easier to explain than a broad duty factor.
The calculator turns on-time, off-time and cycles per day into run-hours, kWh and an optional cost handoff. It does not decide whether the equipment duty is acceptable, whether starts per hour are suitable, whether maintenance action is needed or whether a retailer bill will match the estimate.
Field Use Cases
| Work situation | Cycle evidence | Useful output | Outside the result |
|---|---|---|---|
| Compressor review | Observed on/off timing | Daily run-hours and period kWh | Air leaks, maintenance and thermal assessment |
| Pump cycling note | Controls history or site observation | Energy use across the entered period | Hydraulic duty, pump curves and seasonal operation |
| Process load estimate | Repeating process cycle | kWh per estimate window | Production engineering decision |
| High duty check | Short off-time and frequent cycles | Review flag for near-continuous operation | Equipment suitability or starts-per-hour limit |
| Cost handoff | Entered c/kWh assumption | Simple energy-cost estimate | Retailer bill, tariff bands and demand charges |
The most useful records are named: "Compressor cycling load" is better than "duty cycle" because the reviewer can connect the timing to an actual plant item.
Duty Cycle Boundary
| Included in this calculator | Not included in this calculator |
|---|---|
| On-time and off-time per cycle | Controls fault diagnosis |
| Cycles per day | BMS, PLC or logger import |
| Daily run-hours | Starts-per-hour or thermal duty approval |
| Period kWh | Maintenance decision or process optimisation |
| Optional c/kWh cost handoff | Full electricity bill or retailer plan comparison |
The result is useful because it keeps cycle timing visible. It is not useful if the cycle timing is guessed or if the load is so variable that one repeated cycle does not represent the operating period.
Input Checklist
| Input | Strong basis | Weak basis |
|---|---|---|
| Duty reference | Equipment tag, plant item, circuit or controls record | Generic load name |
| Load kW | Electrical input from schedule, nameplate-adjusted estimate or measurement | Motor shaft output treated as electrical input without note |
| On-time and off-time | Observation, controls record or logger summary | One casual observation with no date or condition |
| Cycles per day | Count from operating pattern or controls data | Guess that creates impossible daily run-hours |
| Days | Estimate window matching the operating condition | Arbitrary period copied from another estimate |
| Tariff | Project or retailer source value entered manually | Full bill treated as one c/kWh without explanation |
If the cycle creates more than 24 run-hours per day, the calculator flags the record. That usually means the timing, cycle count or interpretation needs review.
Review Workflow
- Identify the cycling load and the operating condition being reviewed.
- Confirm the entered kW is the electrical input during on-time.
- Enter on-time and off-time for one representative cycle.
- Enter the average number of cycles per day.
- Enter the number of days in the estimate period.
- Enter a tariff only when a cost handoff is needed and the source is documented.
- Check duty cycle, daily run-hours and period kWh.
- If duty is high or run-hours exceed a practical day, review whether the load should be modelled as continuous or as a load profile.
- Export the record only when the cycle basis and source are clear.
This workflow makes the operating assumption visible before the result moves into cost, maintenance or design discussion.
Worked Australian Examples
| Situation | Entered cycle | Result use |
|---|---|---|
| Compressor cycling load | 11 kW, 8 minutes on, 12 minutes off, 18 cycles per day, 14 days | Shows run-hours, period kWh and a simple cost handoff. |
| Pump cycling review | 7.5 kW, 5 minutes on, 15 minutes off, 24 cycles per day, 30 days | Supports operating-cost discussion when the cycle comes from observation. |
| High duty review | 4 kW, 19 minutes on, 1 minute off, 20 cycles per day, 7 days | Triggers review because near-continuous operation may be the better model. |
These examples are energy worksheets only. They do not approve motor starting frequency, pump controls, compressor maintenance or equipment thermal duty.
Related Tools
Use energy cost when the load is better represented as a fixed number of operating hours and a duty factor. Use load profile kWh when several operating blocks need to be combined. Use load current when the same kW value needs to become current for cable or switchboard review. Use motors tools when the question is motor full-load current, starting current or voltage dip.
| Next question | Use next |
|---|---|
| Fixed hours and one duty factor are enough | Energy cost calculator |
| Several operating states need to be totalled | Load profile kWh calculator |
| Current is needed from the kW value | Load current calculator |
| Starting behaviour or voltage dip matters | Motor calculators |
Stop Points
- The entered kW is not an electrical input basis.
- The cycle timing was observed once and may not represent normal operation.
- Cycles per day create more than 24 run-hours.
- The load has highly variable power during the on period.
- The result is being used to approve motor duty, starts per hour or equipment thermal limits.
- The cost output is being treated as a full bill comparison.
Keep load reference, cycle timing, cycle count, days, tariff source and reviewer notes with the export. The output is a duty-cycle energy record, not an equipment or tariff decision.
Compressor cycling load
An 11 kW compressor cycles for 8 minutes on and 12 minutes off, 18 times per day across 14 days.
- Reference
- DUTY-1
- Load
- 11 kW
- Cycle
- 8 min on / 12 min off
- Cycles
- 18 per day for 14 days
- Duty cycle40%
- Run-hours2.4 h/day
- Energy369.6 kWh
$118.27 at the entered c/kWh value.
The run-hours and kWh make the cycling assumption visible before cost or maintenance discussion.
- The load draws the entered kW during on-time.
- Cycle count is a daily average.
- Tariff is an optional entered handoff value.
Pump cycling review
A pump is modelled from observed cycling instead of a broad duty factor.
- Reference
- PUMP-CYCLE-1
- Load
- 7.5 kW
- Cycle
- 5 min on / 15 min off
- Cycles
- 24 per day for 30 days
- Duty cycle25%
- Run-hours2 h/day
- Energy450 kWh
$153 at the entered c/kWh value.
The result can support an operating-cost note when the cycle timing comes from observation or controls records.
- The cycle pattern repeats across the entered days.
- No seasonal or variable flow profile is modelled.
- Controls and maintenance checks remain separate.
High duty cycle review
A cycling process has very short off-time and may be better treated as near-continuous operation.
- Reference
- HIGH-DUTY-1
- Load
- 4 kW
- Cycle
- 19 min on / 1 min off
- Cycles
- 20 per day for 7 days
- Duty cycle95%
- Run-hours6.33 h/day
- Energy177.33 kWh
$53.2 at the entered c/kWh value.
The high-duty warning asks the reviewer to decide whether the load should move into a continuous energy-cost record.
- The entered cycle timing is deliberate.
- The result does not assess equipment thermal duty.
- Cost uses only the entered c/kWh value.