Motor efficiency and load estimate calculator

Estimate motor shaft output, losses and load percentage from entered input power or measured current, power factor and efficiency for Australian motor records.

  • Calculator
  • Motors
  • Australia
Use the motor schedule, asset or circuit label so the load estimate can be checked later.
Choose whether the input kW is entered directly or derived from measured current.
Use line-to-neutral voltage for single phase and line-to-line voltage for three phase.
V
Defaults follow Australian 230/400 V supply context; edit when measured data uses a different basis.
A
Enter the measured line current or project current used for this load estimate.
PF
Use measured PF or the motor record value that belongs to the input basis.
%
Enter the efficiency percentage from the motor record, test data or manufacturer information.
kW
Enter the rated shaft output used to express the estimated load percentage.
%
Optional. Enter a project load percentage for comparison; it is not supplied by this calculator.
Pin_3ph = sqrt(3) x VLL x I x PF / 1000; Pin_1ph = V x I x PF / 1000; Pout_kW = Pin_kW x eta; Loss_kW = Pin_kW - Pout_kW; Load_% = Pout_kW / Prated_kW x 100
  • Measured-current mode derives input power from voltage, current and power factor.
  • Input-power mode uses the entered input kW directly.
  • Efficiency is entered as a percentage and converted to a ratio.
  • Rated output is entered by the user and should match the motor record.
Formula variables
VariableMeaningUnitUse
Pin_kWInput powerkWElectrical input power used by the worksheet.
VLLThree-phase voltageVLine-to-line voltage for balanced three-phase measured-current mode.
VSingle-phase voltageVLine-to-neutral voltage for single-phase measured-current mode.
IMeasured currentAEntered current for the reviewed motor condition.
PFPower factorratioEntered power factor for the reviewed input basis.
etaEfficiencyratioEntered efficiency percentage converted to a decimal ratio.
Pout_kWEstimated shaft outputkWInput power multiplied by entered efficiency.
Prated_kWRated outputkWEntered rated shaft output used for load percentage.
Load_%Estimated load%Estimated shaft output divided by rated output.
More

Motor efficiency and load estimate calculator technical guide

Estimate motor shaft output, losses and load percentage from entered input power or measured current, power factor and efficiency for Australian motor records.

Use this page when a motor record has measured electrical data or an entered input-power value and the project needs an estimate of shaft output, losses and load percentage. The calculator supports two input bases: measured current with voltage and power factor, or direct input power in kW.

The output is a project worksheet value. It does not choose a motor, decide duty suitability, set overloads, set starter parameters or replace manufacturer data.

Field use cases

Practical motor load use cases
Work settingReal questionUseful action from this page
Measured plant reviewWhat load percentage follows from the current and PF measured on site?Enter voltage, current, PF, efficiency and rated output to create a load record.
Maintenance comparisonIs a motor operating close to the review load entered by the project team?Compare the estimated load percentage with the entered review value.
Energy discussionHow much input power is not becoming estimated shaft output?Read input power, shaft output and loss together before a deeper energy review.
Replacement planningDoes the recorded duty look different from the motor rating?Keep load percentage, measurement basis and rated output together for later review.

The useful result depends on the quality of the entered values. A current reading without PF, an efficiency value from the wrong motor, or a rated output that does not match the nameplate can make the estimate look more precise than it is.

Input basis

Choosing the input basis
BasisUse whenKey inputsWatch point
Measured currentVoltage, current and power factor are available from a meter, analyser or project record.Supply arrangement, voltage, current, PF, efficiency and rated output.Current and PF must describe the same operating condition.
Input powerA trusted input kW value is already available.Input kW, efficiency and rated output.Confirm whether the input value is electrical input, not shaft output.
Review loadA project comparison percentage exists.Optional entered review load.The calculator compares against the entered value; it does not create the criterion.

For balanced three-phase measured-current records, the calculator uses line-to-line voltage. For single-phase records, it uses line-to-neutral voltage. The default values follow Australian 230/400 V, 50 Hz project context and can be edited where project data uses a different value.

Load interpretation

Reading the load estimate
Result stateWhat it meansPractical response
Load recordNo review load was entered.Treat the result as a load estimate and add a project comparison value only when one exists.
Within entered review loadThe estimated load is not above the entered comparison value.Keep the input basis, rated output and measurement source visible with the record.
Above entered review loadThe estimated load is above the entered comparison value.Recheck measured values, PF, efficiency, rated output and duty before carrying the result forward.
High estimated lossesInput power is materially higher than estimated shaft output.Check whether the efficiency value matches the actual motor and operating condition.

The percentage is an estimate of shaft output compared with rated output. It is not a thermal model, service-factor calculation or product capability statement.

Formula basis

For measured-current mode, the calculator first estimates input power:

text Pin_3ph = sqrt(3) x VLL x I x PF / 1000 Pin_1ph = V x I x PF / 1000

For input-power mode, the entered Pin_kW is used directly. The shaft output, loss and load percentage are:

text Pout_kW = Pin_kW x eta Loss_kW = Pin_kW - Pout_kW Load_% = Pout_kW / Prated_kW x 100

The efficiency value is entered as a percentage and converted to a decimal ratio in the calculation.

Worked records

Motor efficiency load examples
Recorded situationCalculation basisExample resultFollow-up supported
15 kW pump with measured current400 V three phase, 28 A, PF 0.84, 91% efficiencyEstimated shaft output 14.83 kW and load about 98.9%.Carry the record into load, energy or maintenance review with the measurement source attached.
Single-phase fan input-power record0.95 kW input power, 76% efficiency, 0.75 kW rated outputEstimated shaft output about 0.72 kW and load about 96.3%.Record a load estimate without an entered review value.
Replacement motor review18 kW input power, 92% efficiency, 15 kW rated outputEstimated load above the entered 100% review value.Check rated output, measurement source and duty basis before downstream use.

Boundary with related calculations

Where to go next
Next questionUse this result asThen check
Running current from motor outputNot directlyUse the motor full-load current calculator when the task starts from output kW, PF and efficiency.
Starting currentReviewed running contextUse full-load current or nameplate current before applying a starting multiplier.
Voltage dip during startBackground running-load context onlyUse starting current and source impedance in the motor voltage dip calculator.
Power triangle reviewInput relationship checkUse the three-phase power matrix or kVA, kW and PF calculator.
Overload or protection settingSupporting record onlyUse device, nameplate and project data outside this calculator.

Australian context

The defaults use Australian 230/400 V, 50 Hz context, metric units and local project terminology. The formulas are engineering relationships, not reproduced controlled standards tables.

Motor records can be affected by current standards, state or territory obligations, DNSP conditions, local authority requirements, project specifications, equipment ratings and manufacturer instructions. Keep the estimate with its input basis so another reviewer can repeat or replace the calculation when better data is available.

Stop points

  • The input power value may be shaft output rather than electrical input.
  • Current and power factor were not recorded under the same operating condition.
  • The entered efficiency does not belong to the motor or duty being reviewed.
  • The rated output is uncertain or does not match the motor record.
  • The result is being used to set overloads, starter parameters or protection without device and manufacturer data.
  • The review load has no documented project source.

Measured pump load record

A 15 kW three-phase pump has measured current, power factor and efficiency values from a project record.

Motor reference
PMP-2
Input basis
Measured current
Supply arrangement
Three phase
Input power or current
28 A at 400 V
Power factor
0.84
Efficiency
91%
Rated output
15 kW
  1. Estimated input power16.3 kW
  2. Estimated shaft output14.83 kW
  3. Estimated losses1.47 kW
  4. Estimated load98.9%
Estimated motor load98.9%

Carry the load estimate forward with the measurement and efficiency basis.

The estimated load is within the entered review percentage, so the record can move forward with the measured-current basis attached.

  • 400 V line-to-line three-phase supply context.
  • Current and power factor are entered measured or project values.
  • Efficiency and rated output come from the motor record.

Single-phase fan input-power record

A small fan has an entered input power value and the reviewer wants an estimated shaft output and load percentage.

Motor reference
EF-1
Input basis
Input power
Supply arrangement
Single phase
Input power or current
0.95 kW
Power factor
0.78
Efficiency
76%
Rated output
0.75 kW
  1. Estimated input power0.95 kW
  2. Estimated shaft output0.72 kW
  3. Estimated losses0.23 kW
  4. Estimated load96.3%
Estimated motor load96.3%

Carry the load estimate forward with the measurement and efficiency basis.

The result is a load record only because no review percentage was entered. It should travel with the input-power source.

  • 230 V single-phase supply context.
  • Input power is entered directly rather than derived from measured current.
  • No review load percentage was entered.

High-load replacement motor review

A replacement motor worksheet checks whether the entered input power and efficiency imply a load above a review value.

Motor reference
MTR-9
Input basis
Input power
Supply arrangement
Three phase
Input power or current
18 kW
Power factor
0.86
Efficiency
92%
Rated output
15 kW
  1. Estimated input power18 kW
  2. Estimated shaft output16.56 kW
  3. Estimated losses1.44 kW
  4. Estimated load110.4%
Estimated motor load110.4%

The estimate is above the entered review load.

The estimate is above the entered review load, so the measurement source, motor rating and duty basis need review before handoff.

  • Input power is an entered project value.
  • Rated output is entered by the user.
  • The review load percentage is a project comparison value.