Transformer sizing worksheet calculator
Estimate required transformer kVA from entered load rows, power factor, demand factors and spare margin for Australian project records.
SkVA = kW / PF; Sconnected = sum(SkVA rows); Sdiversified = sum(SkVA x demand_factor); Smargin = Sdiversified x spare_margin_% / 100; Srequired = Sdiversified + Smargin- kW rows require an entered power factor.
- kVA rows are used directly.
- Demand factors and spare margin are entered project assumptions.
- The selected transformer size is an optional comparison value, not a product decision.
| Variable | Meaning | Unit | Use |
|---|---|---|---|
| SkVA | Load-row apparent power | kVA | The apparent-power value for one entered row. |
| kW | Real power row | kW | A row entered as real power before conversion to kVA. |
| PF | Power factor | decimal | Power factor entered for kW rows. |
| Sconnected | Connected load | kVA | Sum of active row kVA values before demand factors. |
| demand_factor | Demand factor | ratio | Entered factor from 0 to 1 applied to each row. |
| Sdiversified | Diversified load | kVA | Sum of row kVA values after demand factors. |
| spare_margin_% | Spare margin | % | Entered spare allowance applied to the diversified total. |
| Smargin | Spare margin | kVA | Extra kVA created by the entered spare margin. |
| Srequired | Required transformer size | kVA | Diversified load plus spare margin. |
| Sselected | Entered transformer size | kVA | Optional selected transformer comparison value. |
More
Transformer sizing worksheet calculator technical guide
Estimate required transformer kVA from entered load rows, power factor, demand factors and spare margin for Australian project records.
Use this page when a transformer schedule, estimate or replacement note needs a clear kVA worksheet before a product or rating discussion is carried forward. The calculator adds active load rows, converts kW rows to kVA using the entered power factor, applies entered demand factors and then applies an entered spare margin.
The result is a project record. It is useful when a reviewer needs to see how each row contributed to the required kVA. It does not choose the transformer, decide ventilation, prove overload capability, set impedance, decide protection or replace transformer manufacturer data.
Load Row Use Cases
| Work setting | Real question | Useful action from this page |
|---|---|---|
| New switchboard estimate | What transformer kVA follows from the entered equipment list? | Enter each load as kW or kVA, then apply project demand factors and spare margin. |
| Existing transformer replacement | Is an old transformer allowance still close to the current load list? | Compare the worksheet requirement with an entered transformer size. |
| Tenancy allowance | How much future load has been included in the transformer record? | Add a future row with its own demand factor so the allowance is visible. |
| Design review | Which row is driving the transformer worksheet? | Read the largest row in the result and check its source before changing the selected size. |
The row model is deliberately simple. It is not a standards table and it does not supply demand factors. It keeps the entered basis visible so another reviewer can challenge the rows before relying on the result.
Sizing Boundary
The required transformer kVA is only as strong as the entered rows. A row entered as kW must use a power factor that belongs to that load condition. A row entered as kVA should already be an apparent-power value from a schedule, equipment source or review record.
Transformer sizing also depends on duty, ambient conditions, cooling, load profile, harmonics, impedance, fault level, tap range, installation environment and product data. Those items sit outside this arithmetic worksheet. Keep the worksheet with the transformer schedule, selected product data and review notes rather than treating it as a final decision.
Formula Basis
For a row entered as kW, apparent power is:
text SkVA = kW / PF
For a row entered as kVA, the row value is used directly. The worksheet then applies the entered demand factor to each active row:
text Sdiversified = sum(SkVA x demand_factor) Srequired = Sdiversified + Sdiversified x spare_margin_% / 100
If an entered transformer size is provided, the comparison is:
text selected_margin = Sselected - Srequired selected_utilisation_% = Srequired / Sselected x 100
Review Workflow
- Confirm that all rows belong to the same transformer sizing question.
- Enter kW rows only when the power factor is known for that row.
- Use kVA rows when the source already gives apparent power.
- Enter demand factors from the project basis; do not treat them as hidden defaults.
- Enter spare margin separately so future allowance is visible.
- Compare a selected transformer size only after the load-row basis is traceable.
- Carry the result forward with manufacturer data, duty and installation review.
Worked Records
| Situation | Inputs | Result | Example project entry |
|---|---|---|---|
| Commercial transformer | 100 kW at PF 0.90, 45 kW at PF 0.85, 30 kVA and 12 kW allowance with 20% spare margin | 208.40 kVA required, 41.60 kVA margin against entered 250 kVA | "TX-SIZE-1 worksheet requires 208.40 kVA from entered rows; selected 250 kVA value remains subject to product review." |
| Process load review | 120 kW process load plus ventilation and services rows | Entered 180 kVA comparison is below the worksheet requirement | "TX-SIZE-2 needs load-source and selected-size review before handoff." |
| Control transformer allowance | 8 kVA control panel plus 4 kW small-equipment row with 10% spare margin | Worksheet requirement without selected transformer comparison | "TX-SIZE-3 required kVA record only; selected transformer value to be checked later." |
Boundary With Related Calculations
| Related task | Use this page? | Why |
|---|---|---|
| Transformer side current | Not directly | Use transformer current and kVA after a kVA value is known. |
| General load current | Sometimes | Use load current to prepare individual rows before adding them here. |
| Maximum demand | Sometimes before this page | Use maximum demand when broader installation demand grouping must be established first. |
| kVA, kW and power factor | Sometimes | Use it when a single load row needs a separate power relationship check. |
| Transformer fault current | No | Fault current needs impedance and protection context; keep it separate. |
Small commercial transformer worksheet
A project record combines mechanical, workshop, lift and future tenant loads before comparing the required value with an entered transformer size.
- Transformer reference
- TX-SIZE-1
- Supply arrangement
- Three phase
- Active load rows
- 4
- Spare margin
- 20%
- Entered transformer size
- 250 kVA
- Connected load209.05 kVA
- Diversified load173.67 kVA
- Required transformer208.4 kVA
- Entered-size margin41.6 kVA
Carry the result forward with the load-row and margin basis.
The entered 250 kVA comparison has margin against the worksheet value, but transformer product data and duty still need review.
- All load rows belong to the same transformer sizing record.
- Demand factors and spare margin are entered project assumptions.
- The selected transformer value is a comparison value only.
Entered size below worksheet value
A preliminary transformer allowance is compared with a diversified load list and the margin is negative.
- Transformer reference
- TX-SIZE-2
- Supply arrangement
- Three phase
- Active load rows
- 3
- Spare margin
- 15%
- Entered transformer size
- 180 kVA
- Connected load205.88 kVA
- Diversified load183.63 kVA
- Required transformer211.18 kVA
- Entered-size margin-31.18 kVA
The entered transformer size is below the worksheet requirement.
The entered transformer size is below the worksheet requirement, so the load basis and selected value need review before handoff.
- The entered demand factors are project assumptions.
- Power-factor rows use the entered PF values.
- Final transformer rating remains outside this worksheet.
No selected transformer entered
An estimator creates a required kVA record without comparing it to a nominated transformer size yet.
- Transformer reference
- TX-SIZE-3
- Supply arrangement
- Single phase
- Active load rows
- 2
- Spare margin
- 10%
- Entered transformer size
- Not entered
- Connected load13 kVA
- Diversified load11.75 kVA
- Required transformer12.93 kVA
Carry the result forward with the load-row and margin basis.
The result is a worksheet requirement only because no selected transformer value was entered for comparison.
- Single-phase rows are part of the same record.
- The spare margin is entered as a planning allowance.
- A selected transformer can be compared later.